Business Intelligence: Make better decisions in plant operation
Developments in the fields of artificial intelligence and machine learning are progressing at unprecedented speed. At the same time, data usage is growing exponentially. It is not just the amount of data that is changing but also the understanding of how it can be used profitably. Plant optimization by using predictive maintenance, decisions based on real-time monitoring, reduced out-of-service times – the digital transformation around Industry 4.0 offers the possibility of never-before-seen efficiency for manufacturing companies. Welcome to the age of operational business intelligence!
Operational business intelligence means advanced analysis of real-time data to offer users extremely fast response times in current production. The underlying data are collected during daily plant operation. And these data come in large volumes. Analysts at IDC expect data volumes of 175 zettabytes globally by 2025. In comparison: According to estimates, if digitized, the set of all the words ever spoken by humanity would amount to just 42 zettabytes.
Operational business intelligence solutions: The range of B2B services from Voith
dataPARC cloud: Cloud-based industrial data platform
With dataPARC cloud, Voith is offering its B2B customers a cloud-based platform for the Industrial Internet of Things (IIoT) and thus a centralized, reliable information hub for industrial data. The IIoT platform is based on highly standardized Open Source technologies, it meets highest security requirements, can be scaled, is flexible and can be expanded at any time. As such, it enables companies to significantly increase their business intelligence for industrial applications.
dataPARC cloud.Suite: Intelligent data visualization
The dataPARC cloud.Suite provides companies with options to visualize data using simple-to-operate tools such as Cockpit and Analyzer. Customers can access their data virtually in real time and take the first step towards optimizing their operational processes with personalized dashboards.
OnPerformance.Lab: Analyses and remote support
The OnPerformance.Lab supports hydro powerplant operators in reducing maintenance and repair costs as well as downtime by means of analyses and remote support. Our expert team combines expertise and experience with the latest data analysis to improve plant maintenance and operation.
OnEfficiency and OnCare: Increasing plant efficiency and productivity
In addition to dataPARC cloud.Suite, Voith offers its customers sector-specific applications and extensions to existing platforms and services including OnEfficiency and OnCare. You can find details on this and all other Voith products in the “Data-based intelligence with Voith OnCumulus” brochure.
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The challenges and future potential of operational business intelligence
Data quality is crucial
The technologies for collecting data along the entire value-added chain are there and they work: Sensors and actuators in machines and plants, edge technologies for fast local processing, networks for transmitting data to centralized computer centers, data storage facilities, databases and algorithms. They all have the necessary maturity. Isolated and integrated solutions from various vendors, interoperable systems, open standards and all interfaces link system worlds together.
Despite this, many companies complain that data for evaluations are contradictory, incomplete or obsolete. This often leads to management decisions based on insufficient information because the spectrum of available data has not been exhausted. In addition, the characteristics of the data used are sometimes inadequate. The bottom line: the potentially immense benefits of Big Data analyses for manufacturing companies are only available if the quality is adequate.
Challenges in data-driven business models
Challenges in data-driven business models The fact that the technologies needed for well-founded intelligent data analyses are mature and available does not mean that they are also ready for use by all companies. As a result, it may seem obvious that this is exactly where investment needs to get off the mark. However, this is not the rule. According to experts, it is primarily the lack of technical understanding that hinders many companies on the road to data-driven business models of operational business intelligence. A targeted assessment or E-learning platforms for digital readiness in industry can help.
Alongside the lack of technical understanding, the complex system landscape required for valid data analyses often slows the productive use of data. IT employees are often faced with the task of linking fully developed, heterogeneous systems that were not conceived to be open or interoperable.
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The way to a sound data strategy
The good news for companies on the road to a sound data strategy is that you already have most of the data you need. Master data and metadata, transaction data, increasingly even data from machines and plants in networked production – all of this is the raw material that can be upgraded into data-driven business models in an operational business intelligence sense.
Digitizing and automating plants and processes
To truly benefit from data, consistent digitization of business processes over the entire value-added chain is required. Data can only provide meaningful information if they completely cover and represent a company’s business activities. This task is handled by Business Process Management (BPM). BPM is concerned with the integration of processes and applications to make the data available. It brings an additional important benefit from the company’s point of view. Digitized processes offer the option of automation, for example, in the form of Robotic Process Automation (RPA) in which robots carry out activities that were previously performed manually. Automation tasks, in turn, are the basis for efficiency increases at the company because they replace expensive, mistake-prone manual processes with the work of IT-assisted systems.
“The democratization of IT”
While companies have to think about the technologies, databases, cloud storage, network technologies and algorithms, it doesn’t need to be a headache. They are available and can be adapted to individualized needs at little cost.
Here, too, the requirements are shifting in the direction of what many experts call the “democratization of IT.” The technologies are so accessible that they can be adapted in engineering departments. Development and extensive integration work by IT departments is becoming less necessary.
And even algorithms do not need to be programmed anymore, merely configured and trained. Even this is a task that can be performed in engineering departments using existing domain knowledge. In this way, data processing in companies becomes operational business intelligence that comes from current processes and can be performed in engineering departments and allows for analysis virtually in real time based on transactional data.