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Efficient, digital, sustainable

Rebuilds or optimizations? Voith offers you the right solution with decades of experience in the paper industry and expertise in rebuilding all kinds of paper machines – from major rebuilds to the optimization of individual process steps.

Production capacity doubled through rebuild

The rebuild enabled us to double production capacity from 500 to 1,000 tons per day
Minimizes waste and reduces fiber, energy and freshwater consumption
Henryk Drechnowicz, Managing Director at Schumacher Packaging Myszków Paper Mill
The rebuild enabled us to double production capacity from 500 to 1,000 tons per day in a way that minimizes waste and reduces fiber, energy and freshwater consumption. We are glad to have found a long-term partner in Voith, which also pursues ambitious sustainability goals and thus has the right products in its portfolio.
Henryk Drechnowicz, Managing Director at Schumacher Packaging Myszków Paper Mill
READ THE PRESS RELEASE ABOUT THE REBUILDS

Rebuild project to the highest standards of technology at Niederauer Mühle

The comprehensive rebuild of PM 2 at Papierfabrik Niederauer Mühle GmbH results in paper of the highest quality and made the production process more resource-friendly. This achievement was also made possible by the strong synergies between the Voith and Toscotec teams.

Peter Czoski, Plant Manager at Niederauer Mühle GmbH
 
Since the startup of the PM 2, we have achieved a very good quality level with excellent processing properties, which mirrors the response of our customers.
Peter Czoski, Plant Manager at Niederauer Mühle GmbH

Well positioned for Varel rebuild

The Varel paper mill is increasing the web width on the pope roller, making use of Voith’s extensive expertise. The Voith team will increase the widths of the first dryer group, the existing headboxes, the wire and press sections and the Fourdrinier wire. Innovative technologies allow total output to be increased by 15 per cent and energy costs to be reduced.

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Our decision to go with Voith out of several conceivable rebuild solutions paid off. The cooperative and excellent rebuild planning ensured that the rebuild was completed on time.
Ulrich Lange, Managing Director of Papier- und Kartonfabrik Varel GmbH

Two major rebuilds for Roermond

Smurfit Kappa Roermond Papier, Netherlands has already relied on Voith's expertise several times. In 2016, Voith replaced the press section, dryer section and size application unit on the PM 1. Following this successful rebuild, Smurfit Kappa again entrusted Voith in 2018 with the rebuild of the entire forming section into an innovative DuoFormer CBh concept and the installation a new MasterJet Pro headbox for PM 1.

Smurfit Kappa again commissioned Voith in 2018 to rebuild the entire forming section into an innovative DuoFormer CBh concept
 
Once again, the decision for Voith proved to be the right one. We had a great ramp-up curve from stock on wire to saleable quality within only one day after the rebuild.
Wouter Lap, Managing Director, Smurfit Kappa Roermond Papier

Technology upgrade on Mondi Świecie’s PM 5 boosts efficiency

The project, which included a variety of technological upgrades, was completed on schedule and the improvements in product quality and productivity strengthen the mill's profile. The machine produces the two containerboard grades ProVantage Kraftliner and ProVantage SmartKraft Brown and its modernization enables Mondi to better meet the growing customer demand for heavy-duty packaging.

The completion of this project marks a milestone for Mondi Świecie, enabling us to advance our operations and deliver even higher-quality paper to our customers. I am proud of the team’s exceptional skills and commitment, which were crucial in achieving these goals, and we valued the strong partnership with Voith on this important project.
Tomasz Katewicz, Managing Director of Mondi Świecie
Download press release

Other Voith rebuilds

We offer innovative rebuild solutions for every individual project. You can discover other projects here.

Fitting product solutions for your needs

Everything from a single, reliable source. Individual optimizations from Voith allow you to improve your competitiveness, increase your flexibility, reduce downtimes and web breaks, and increase efficiency. Discover our unique product and service portfolio.

DuoShake

DuoShake

With its new product DuoShake Digital Generation, Voith is taking the next step on its journey to Papermaking 4.0. A paper mill in the United States that produces recycled linerboard wanted to optimize the sheet strength and basis weight of its product while maximising machine speed.

With the application of DuoShake DG, the mill has seen the following improvements:

  • A boost in machine speed, which means increased production
  • Enhanced sheet stability
  • Improved availability and serviceability
  • Overall better sheet appearance
CleanLine Extract4D

CleanLine Extract4D

A mill in the midwest producing corrugated medium frequently shut down production to clean its dryer fabrics. These dirty fabrics and cleaning shutdowns drastically reduced the monthly output and increased the energy consumption.

With CleanLine Extract4D installed, the mill noted these key results: 

  • Eliminated biweekly manual cleaning
  • Realized chemical savings
  • Improved safety
Prevo

Prevo

This partial optimization plays a key role in the rebuild for Papierfabrik August Koehler SE.

Reliable and short threading processes are achieved with the fully automated PrevoSystem.

  • Higher runability and productivity
  • Increased safety for operating personnel
  • Reduced production loss after a restart of the paper machine
SmoothRun

SmoothRun

As full-line supplier for the entire papermaking process, Voith assumes comprehensive responsibility for building a new paper machine for the Obbola paper mill in Umeå, Sweden.

Voith’s technology is a crucial factor here.

  • Significant capacity increase with higher production speeds
  • Better winding results by avoiding winding defects
  • Reduced mechanical stress on the winder minimises maintenance requirements
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