Next-level conveyor performance

BeltGenius

One-stop solution for optimum belt conveyor operation

    The BeltGenius family expands Voith’s role within the conveyor industry. By combining conveyor modeling and practical expertise with manufacturing knowledge of key components such as conveyor drives, complete conveyor controls and pulleys, we are your one-stop shop for optimum belt conveyor design and performance.

    We provide complete design of new conveyors and quick root cause analysis of any issues that arise with your existing belt conveyor system. To further improve performance, Voith offers a digital twin modeling solution for your existing belt conveyor – with over 99% accuracy.

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    Reliability meets efficiency

      The BeltGenius product family unites the design, monitoring, benchmarking, optimization and troubleshooting of belt conveyors and conveying systems.

      BeltGenius-Garzweiler
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      Voith expert knowledge

      Tackle conveyor problems via troubleshooting and root cause analysis

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      Best-in-class design

      Component definition for ideal belt conveyor design

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      Holistic Voith approach

      Fewer interfaces from design to commissioning

       
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      Condition and energy monitoring

      Assess, benchmark and optimize belt conveyors

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      Real-time data processing

      Full transparency on efficiency and major belt forces along conveyor

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      More productivity and reliability

      For belt conveyors and conveying systems

      BeltGenius-Garzweiler
       

      BeltGenius Conveyor Consulting

        Voith experts provide deep industry knowledge for targeted root cause analysis and quick troubleshooting of any operational issues. They also ensure the best possible belt conveyor design for each specific application.

        Expertise for design and performance

        Simulation optimizes design of new belt conveyors

        Expert simulation and analysis combine with best-in-class component definition to ensure the ideal design of new belt conveyors. Operators benefit from accurate modeling based on field measurements and online digital twin systems.

        Drawing on Voith‘s outstanding expertise as well as its range of sophisticated and proven tools, this comprehensive concept encompasses all aspects of the conveyor system on site.

        Root cause analysis and troubleshooting for better performance

        Root cause analysis and troubleshooting for better performance

        Based on many years of experience with various field installations and academic research, our Voith experts help you overcome any operational issues with confidence.

        They give targeted, solution-oriented advice that solves the problem at its root. The Voith experts simulate the conveyor system to reproduce the existing problem and provide accurate predictions of belt conveyor behavior after the recommended improvements are made.

        BeltGenius ERIC

          BeltGenius ERIC (Efficiency & Reliability Control) is a sophisticated digital twin of your belt conveyor. Real-time sensor data processing calculates key performance indicators – and reveals how to further upgrade performance

          Digital twin for conveyors

          Transparent insight into belt conveyor performance

          Monitor, benchmark, and optimize all belt conveyors and conveying systems. BeltGenius ERIC offers a clear look at load distribution across multiple drive packages.

          Additional real-time data provides full detail on energy efficiency and major belt tension forces. By identifying the extent to which belt tension can be reduced, it is also possible to extend the service life.

          More than 99% digital twin accuracy

          To generate the digital twin, Voith experts only need the physical properties and operating data of your existing belt conveyor system. The structural data, combined with real-time sensor data, leads to a digital twin accuracy of more than 99%.

          Once established, your digital twin runs continuously. It not only provides important information to prevent unplanned downtime, but can also serve as a valuable basis for BeltGenius Conveyor Consulting.

          Contact our expert

            Stefan Hutzenlaub

            Product Manager BeltGenius

             

            t +49 151 27716820
            RIGHT OFFCANVAS AREA